Artificial Intelligence (AI) Data Centers the Microsoft Zero Water Cooling System by Grok

RO Reject Water

Microsoft has been advancing zero-water cooling technologies for its data centers to address the growing water demands from AI and cloud computing workloads. This shift focuses on eliminating evaporative cooling, which traditionally consumes large amounts of water. Below, I'll (I will - By the way, the AI system uses the word “I”) detail the technology based on recent developments, drawing from official announcements and industry reports.   Yes, this is an AI generated article with some edits by Know Your H20 Team (comments in red).

The Sponsor for this Article is Jase Medical
“Emergency Medications & First Aid Kits”

Waterless Cooling Systems or a Hybrid of Water Cooled, Waterless (Recirculated fluid), linked to a geothermal cooling system may be a more environmentally sound manageable approach for the Poconos and Northeast Pennsylvania ? ( Time to Learn More !)

How It Works

The core of Microsoft's zero-water cooling is a closed-loop liquid cooling system that operates without evaporation or ongoing fresh water intake. Once the system is initially filled during construction, a cooling fluid (typically water or a specialized liquid- a glycol-water mixture) circulates between servers and chillers to dissipate heat. Key components include:

  • Chip-level cooling: Direct-to-chip methods like cold plates attach to processors, absorbing heat and transferring it via recirculating fluid, similar to a car radiator. This provides precise temperature control at the heat source, i.e., the silicon chips.

  • Sidekick system: A liquid cooling unit placed adjacent to server racks, particularly for AI accelerators like Azure Maia chips, which draws heat away through fluid circulation.

  • Microfluidics (in development): Tiny fluid channels integrated directly into chip designs, bringing coolant inside the silicon for even more efficient heat removal.

  • Mechanical cooling shift: Replaces evaporative systems with high-efficiency chillers that support warmer operating temperatures, reducing the need for water while optimizing for AI-optimized layouts.

This design reinvents server racks for better thermal management, enabling higher compute density without water loss.  (Source: microsoft.com)

Note: Common glycol mixtures include propylene or ethyl glycol.  From an environmental standard point of these two chemicals, propylene glycol is consider less of an environmental risk.  Propylene glycol is actually used in some medicines, like: "diazepam (Valium), lorazepam (Ativan), phenobarbital, phenytoin (Dilantin), and nitroglycerin" (Source: AI Duck Duck GO) and it is used in a number of consumer produces.   We are working on a separate article on these mixtures

 

Technical Specifications

 

  • Water Usage Effectiveness (WUE): Targets near-zero WUE for cooling (measured as liters of water per kWh of IT energy). Microsoft's global average WUE improved to 0.30 L/kWh in FY2024 (a 39% drop from 0.49 L/kWh in 2021 and over 80% since early 2000s designs), but zero-water systems aim to eliminate this entirely for cooling operations.

 

  • Water Savings: Each data center using this tech is projected to save over 125 million liters (about 33 million gallons) annually, excluding minimal non-cooling uses like restrooms.

 

  • Power Usage Effectiveness (PUE): Mechanical cooling may increase PUE slightly, leading to a nominal rise in energy use (e.g., compared to evaporative methods), but this is offset by efficient chillers and warmer temp tolerances.

 

  • System Type: Closed-loop recycling; supports AI workloads with higher rack capacity and compute power per square foot.  (Source: microsoft.com)

Table 1. Summary of Metrics.

Metric

Traditional
Evaporative

Zero-Water
Closed-Loop

Water Usage Effectiveness
(WUE) (L/kWh)

0.30 (global average)

Near zero for cooling

Annual Water Savings
per Data Center

N/A

~125 million liters
(473,176,500 gallons)

Or 1,296,374 gallons per day

PUE Impact

Lower baseline

Nominal increase (mitigated)

Cooling Precision

General air/water mix

Chip-level targeted



Benefits

  • Efficiency for AI: Handles heat from power-intensive chips without malfunction, supporting denser setups and broader temperature ranges. (Source: microsoft.com)

  • Resource Conservation: Eliminates evaporation, allowing use of alternative sources like reclaimed water in regions such as Texas, Washington, California, and Singapore.

 

  • Scalability: Meets growing demand without proportional water increases, setting industry benchmarks.  (Source: sustainabilitymag.com)

  • Community Alignment: Part of Microsoft's Datacenter Community Pledge to protect local watersheds. (Source: microsoft.com)

Environmental Impact

This technology significantly reduces the water footprint of data centers, which can otherwise consume up to 1.5 million liters daily per hyperscale facility in drought-prone areas. It contributes to Microsoft's goal of becoming water positive by 2030, including replenishing more water than used through 49 global projects (potentially restoring volumes equivalent to over 24,000 Olympic pools). Broader efforts involve rainwater harvesting in new sites (e.g., Canada, UK, Finland) and audits that cut excess use by 90% in existing facilities. However, it addresses only direct cooling; indirect impacts from energy generation remain.

 

Rollout Timeline (2027 or later)

  • Launch: Applied to all new data center designs starting August 2024.

 

  • Pilots: Initial deployments at sites in Phoenix, Arizona, and Mount Pleasant, Wisconsin, beginning in 2026.

  • Full Operations: New facilities expected online from late 2027, with gradual transition across the portfolio (existing sites retain mixed air/water systems).  (Source:datacenterdynamics.com)

  • Ongoing: Rapid expansion of proven components like cold plates; water positive target by 2030. (Source: microsoft.com)

Challenges

  • Energy Trade-Off: Higher PUE from mechanical cooling increases power consumption, though innovations in targeted cooling help mitigate.

  • AI Demand: Rapid growth in workloads intensifies heat and resource needs, requiring ongoing redesigns of servers and racks.

  • Broader Issues: Water management lags behind carbon efforts industry-wide, and scarcity in drought areas (e.g., Arizona) sparks allocation debates. Microsoft acknowledges a "long road ahead" for further improvements.  (Source: sustainabilitymag.com)

Overall, this represents a major step toward sustainable AI infrastructure, though full adoption will take years as the fleet expands. For the most current updates, check Microsoft's sustainability reports. 

Note:  There may also be a means of using some ground source cooling systems to further reduce the water consumption needs for a project.  It would be critical to not raise the local groundwater and ground temperature too so as to not adversely impact baseflow temperature of surface water or  increase groundwater temperature.   

A change in ground water temperature may cause the naturally occurring bacteria in the aquifer to reproduced faster than normal and increase the rate of chemical reactions causing more iron, manganese, arsenic, and other constituents from being released in the groundwater.  In addition, these ground source cooling systems will need to be properly constructed / closed-loop systems to avoid causing any other geochemical changes in the aquifer or facilitating groundwater contamination.    Again, this shows the importance of understanding the nature of the project and making sure that adequate environmental assessments with perhaps long-term monitoring are conducted. 

If you like long detailed responses – use Grok (X AI).   Short answers- Duck Duck Go AI

Article 1: Artificial Intelligence: Data Centers Water Consumption – Thoughts for the Poconos and Northeastern Pennsylvania

Article 2: The Know Your H20 Comments on AI Development in Northeast Pennsylvania.

Training Course or Resource

Green Design: Introduction to Sustainable Water Systems (Based on LEED v4)

Building Systems for Designers - Heating and Cooling Systems

Data Centers: MEP, Fire Protection, and Equipment Rooms

Innovative Heat Pump Technology

Green Design: Introduction to High Performance Building Design (Based on LEED v4)

Energy From Waste

At Your Pace Online (AYPO) is a well-respected online education company offering state-approved professional training in all 50 states. 

 

Share